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The Vortex Operation Manual Revision 2
(short addition)

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Photos

Side Wells

Scrap Feeders

 


GPX ORB Impellor


GPX A.V.R. 3000

 

Gillespie + Powers, Inc. Vortex System
  • Overcomes the high surface tension of molten aluminum.
  • Separates dross simultaneously.
  • Full utilization of the thermal capacity of the furnace is achieved.
  • Melt loss is reduced. Melt rate increases. Dross separation is improved.
  • Drier dross and a separate well make removal easier.
  • Continuous charging is possible with no interruption in production.
  • Used in combination with the Gillespie + Powers, Inc. Automatic Charging System,
    melt loss is reduced further and dross separation substantially improves.
  • No manual labor is required for melting when all elements of the system are installed: the Trolley Supported Vortexer, the Vibratory Conveyor Feed Bin, and the Automatic Salt Charger.
  • All equipment has been fully tested and is being used to improve production in custom designed installations around the country.
  • Increased control of the entire production process means increased efficiency, increased recovery, reduced costs, and greater productivity.

    


 

Design Advantages of High Efficiency Vortexer
  • The Vortexer is a graphite wheel that evolves from a circle into an octagonal shape with leading edges that create an unusually powerful low pressure zone.
  • Sculptured contours of eight holes and angles have been tested and proven to provide optimum submerging action pulling shredded scrap or cans into the void created by the whirl of the Vortexer.
  • The design of the Vortexer has been perfected to complement the flow patterns within the furnace.
  • The Vortexer not only submerges with its physical mixing, but improves thermal mixing.
  • Both the physical mixing of the aluminum and its alloys and the thermal mixing for heat transfer are homogeneous. A circulating pump brings heated metal into the vortex chamber below the metal line.
  • Moving clockwise, the Vortexer instantly pulls the solid material under the surface of the bath preventing metal oxidation or loss.
  • The graphite shaft is screwed into a wheel for easy removal. A high temperature ceramic parting agent is supplied with the shaft and wheel.
  • Self-cleaning surfaces of the wheel and shaft prevent dross accumulation and permit continuous charging.

 

Two U.S. Patents have been granted to cover all equipment.


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